Audi has announced a significant safety recall involving more than 89,000 of its popular Q5 and Q5 Sportback SUVs from the 2022–2024 model years. This recall comes in response to a critical defect that may lead to engine fires, posing serious safety risks to drivers and passengers alike. The problem originates from improperly torqued screws in the cylinder head cover, which can loosen over time. If engine oil leaks and contacts hot engine components, it could trigger a fire. Audi’s prompt action highlights the severity of the issue and underscores the importance of getting affected vehicles inspected without delay.
What Is the Problem?
The recall centers around loose screws in the cylinder head cover. Audi has determined that during manufacturing, inconsistent torque levels were used when tightening these screws. Over time, this can cause them to loosen, allowing engine oil to escape through the gaps. If the leaking oil contacts hot parts of the engine, it creates a real risk of fire. This hazard is particularly concerning given the high temperatures under the hood and the flammable nature of motor oil. Audi has already received 2,539 warranty claims and reports of 11 fires that may be linked to this defect. Fortunately, no injuries or fatalities have been reported so far.
What Vehicles Are Affected?
The following vehicles are included in the recall:
- 2022–2024 Audi Q5 SUVs built between July 24, 2021 and August 23, 2024
- 2022–2024 Audi Q5 Sportback SUVs produced from August 7, 2021 to July 2, 2024
In total, 89,417 vehicles are affected:
- 78,313 regular Q5 models
- 11,104 Q5 Sportback models
These vehicles are among Audi’s top-selling models in the United States, making this recall one of particular significance.
What Is Audi Doing to Fix It?
Audi will conduct free inspections and repairs at authorized dealerships. Technicians will check the cylinder head cover screws for proper torque and replace or retighten any loose screws using updated specifications. This service is provided at no cost to the owner. Audi initially issued a technical service bulletin in January 2024 and has since escalated the matter into a full recall in response to the rising number of incidents.
When and How Will Owners Be Notified?
Audi will begin mailing official recall notification letters starting July 8, 2025. These letters will instruct owners to schedule a service appointment at their local Audi dealership. Owners experiencing smoke from the engine bay or an unusual burning odor are strongly advised to stop driving their vehicle immediately and contact Audi customer service at 800-253-2834. The National Highway Traffic Safety Administration (NHTSA) also provides a lookup tool at www.nhtsa.gov for checking recalls by VIN.
Is Your Audi a Lemon?
If you own a 2022–2024 Audi Q5 or Q5 Sportback and have experienced repeated oil leaks, engine smoke, or repair attempts related to this issue, your vehicle may qualify as a lemon under California’s Lemon Law. You don’t have to continue dealing with recurring safety risks and dealership visits.

Call Lemon Lawyers LA P.C. today at (866) 486-9227 for a free consultation. We’re located in Glendale, CA, and proudly serve Los Angeles and all surrounding cities in Southern California. Our experienced team is available 7 days a week from 9 AM to 9 PM to help you explore your legal options. Let us fight for the compensation you deserve.