Ford Motor Company has issued a significant safety recall affecting over 273,000 of its popular large SUVs — the 2022-2024 Ford Expedition and the Lincoln Navigator. The recall addresses a potentially dangerous defect in the front brake lines, which may compromise the vehicle’s braking ability. Although Ford estimates that only a small percentage of the vehicles are affected, the consequences of this issue can be severe if left unaddressed.
Drivers should be aware of the signs and risks associated with this defect and act promptly to protect themselves and their passengers. Fortunately, Ford has issued guidance and is providing free inspections and repairs through its dealer network. If you’ve experienced issues related to braking in your SUV, you may have more options than just a recall fix — including possible compensation under California’s Lemon Law.
What Is the Problem?
The issue stems from the front brake lines in certain 2022–2024 Ford Expedition and Lincoln Navigator models, which may come into contact with the engine air cleaner outlet pipe. This contact can result in wear or damage to the brake lines, potentially causing brake fluid leaks. A leak may lead to increased brake pedal travel, decreased brake performance, and, in severe cases, a complete loss of braking ability.
The defect may have occurred during vehicle assembly, when the brake line was bent or misaligned. This increases the risk of a crash and places drivers, passengers, and others on the road in danger — especially if the vehicle experiences sudden braking failure.
What Vehicles Are Affected?
This recall affects approximately 273,789 SUVs, specifically:
- 223,315 Ford Expedition vehicles
- 50,474 Lincoln Navigator vehicles
The impacted vehicles were manufactured between April 15, 2021, and November 20, 2024, and span model years 2022, 2023, and 2024.
Even though Ford estimates that only about 1% of these vehicles have the defect, all owners are urged to have their vehicles inspected as a safety precaution.
What Is Ford Doing to Fix It?
Ford has instructed its dealers to inspect the front brake line in affected vehicles. If the brake line is found to be damaged or improperly routed, technicians will replace the brake line and/or the air cleaner outlet pipe — at no cost to the owner.
Repairs will be performed with proper clearances to prevent future contact and ensure the braking system functions as intended. Owners who have already paid for a related repair may be eligible for reimbursement from Ford.
When and How Will Owners Be Notified
Ford plans to begin mailing notification letters to affected owners starting May 26, 2025. These letters will contain information on how to schedule an inspection and repair at a local Ford or Lincoln dealership.
In the meantime, drivers can check if their SUV is part of the recall by entering their Vehicle Identification Number (VIN) on the National Highway Traffic Safety Administration (NHTSA) website or by calling Ford’s customer service at 866-436-7332 (Reference Recall Number: 25S47).
Is Your Ford or Lincoln a Lemon?
If you own a 2022–2024 Ford Expedition or Lincoln Navigator and have experienced brake problems, you may be driving a lemon — especially if the issue has persisted despite multiple repair attempts. At Lemon Lawyers LA P.C., we help California drivers fight back against defective vehicles.
Located in Glendale, CA, we proudly serve Los Angeles, Glendale, Pasadena, Burbank, Santa Monica, and surrounding Southern California cities. We offer FREE consultations, and we’re available 7 days a week from 9 AM to 9 PM.
Call us today at (866) 486-9227 to find out if you qualify for a replacement vehicle, refund, or cash compensation under California’s Lemon Law. Don’t wait until it’s too late to protect your rights.