Volvo has issued a safety recall for 7,483 plug-in hybrid electric vehicles (PHEVs) across the United States due to a fire risk caused by defective high-voltage battery modules. The affected vehicles are equipped with LG-manufactured batteries that may experience a short circuit leading to thermal runaway—essentially a fire—especially when parked and fully charged. Although only two “thermal events” have been reported so far, the seriousness of the risk has prompted Volvo and the National Highway Traffic Safety Administration (NHTSA) to urge owners to stop charging their vehicles immediately. If you own one of these Volvo hybrids, it’s important to understand the risk and your rights.
What Is the Problem?
The core issue lies within the battery modules supplied by LG, which may contain manufacturing defects. These internal flaws could lead to a short circuit within the battery cells, particularly when the vehicle is fully charged and parked—posing a high risk of thermal runaway. A thermal runaway can cause the battery to overheat, smoke, or even catch fire, putting owners at risk, especially in enclosed residential garages.
Volvo opened an investigation after receiving a customer report of a thermal event on February 6, 2024. While no injuries or accidents have been reported, the possibility of fire is serious enough for Volvo to issue an immediate recall and charging warning.
What Vehicles Are Affected?
The recall affects the following Volvo plug-in hybrid models:
- 2020–2021 Volvo S90
- 2022 Volvo V90
- 2020–2022 Volvo S60
- 2020–2022 Volvo V60
- 2020–2022 Volvo XC60
- 2020–2022 Volvo XC90
These models are primarily built on Volvo’s SPA platform and are equipped with battery packs located in the transmission tunnel of the vehicle. The design, while innovative, makes the battery’s health critical to vehicle safety.
What Is Volvo Doing to Fix It?
Volvo dealers will inspect the battery modules for any internal defects or cell deviations. If issues are found, the entire battery module will be replaced free of charge. Furthermore, Volvo will provide a software update designed to improve the monitoring and safety detection features of the battery system.
Volvo is currently advising all affected owners to stop charging their vehicles until the recall service is completed, even if no problems have been observed.
When and How Will Owners Be Notified?
Volvo plans to begin mailing official recall notifications to affected vehicle owners in May 2025. These letters will contain instructions for scheduling an appointment with an authorized Volvo dealership for inspection and potential repair.
In the meantime, concerned owners can contact Volvo’s customer service or check their vehicle’s recall status on the NHTSA website using their 17-character VIN.
Is Your Volvo a Lemon?
If you’re facing repeated issues with your Volvo plug-in hybrid—or if the battery defect has caused significant inconvenience or safety concerns—you may be entitled to compensation or a vehicle replacement under California’s Lemon Law.
Lemon Lawyers LA P.C. is based in Glendale, CA, and proudly serves Glendale, Los Angeles, and all surrounding cities in Southern California. We specialize in helping drivers hold automakers accountable. Our experienced attorneys offer free consultations and are available 7 days a week from 9AM to 9PM.
Call us today at (866) 486-9227 to find out if your Volvo qualifies as a lemon. Don’t wait—your rights matter, and we’re here to protect them.